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High-current DC · air, oil & IGBT

Industrial Rectifiers

PHASECON builds high-current rectifiers for electroplating, electrolysis, anodising, cathodic protection and metal finishing — in three designs, so the cooling and control suit the plant rather than the other way round.

Row of PHASECON rectifiers under build in the workshop
High-current DC

One rectifier range, three ways to cool it

The right rectifier depends on your current, your duty cycle and your environment. We offer all three common types — forced-air, oil-cooled and IGBT switch-mode — with thyristor or IGBT regulation, digital metering and PLC compatibility.

That means we can recommend on merit: an air-cooled unit where it’s the sensible, serviceable choice; oil cooling where the currents or conditions demand it; IGBT where footprint, efficiency and precise control win. Compare the three below.

PHASECON low-ripple air-cooled rectifier
Air-cooled

Air-Cooled Rectifiers

Forced-air-cooled, low-ripple rectifiers for continuous high-current DC. They are compact, efficient and easy to service — the workhorse choice for most plating and process lines.

  • Low-ripple, thyristor-controlled DC output
  • Forced-air cooling
  • High continuous current capability
  • Digital metering & PLC interface
PHASECON oil-cooled rectifier
Oil-cooled

Oil-Cooled Rectifiers

For the highest continuous currents — and the harshest, dustiest environments — an oil-immersed transformer and stack give you the thermal headroom and service life that forced air can’t. Sealed, rugged and built for decades of duty.

  • Very high continuous current
  • Oil-immersed transformer & stack
  • Excellent thermal endurance
  • Long service life in harsh duty
PHASECON IGBT switch-mode rectifier
IGBT switch-mode

IGBT Rectifiers

A switch-mode IGBT rectifier does the same job in a fraction of the footprint, with higher efficiency and a much better power factor. Fast, tight output control makes it the modern choice for new plating lines and precision process DC.

  • High-frequency switch-mode design
  • Compact & lightweight
  • High efficiency & power factor
  • Fast, precise output regulation
In the workshop

Rectifiers we’ve built

Air-cooled, oil-cooled and IGBT rectifiers from the workshop. Tap any photo to enlarge.

Air- & oil-cooled

Low-ripple air-cooled rectifier
Oil-cooled rectifier
Oil-cooled rectifier
Oil-cooled rectifier

IGBT switch-mode

IGBT air-cooled rectifier
IGBT air-cooled rectifier
IGBT air-cooled rectifier
IGBT air-cooled rectifier
IGBT air-cooled rectifier
IGBT air-cooled rectifier

Plating, electrolysis or cathodic protection?

Tell us the DC voltage and current your process needs and how hard the environment is. We’ll recommend the cooling type and quote a rectifier to match.

The cards inside

Control cards used in these systems

Every PHASECON controller is built around one of our own trigger or regenerative control cards. Each has a downloadable manual.

Spec your rectifier with us

Send your process voltage, current and environment. We’ll advise air, oil or IGBT and quote you.

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